PICOTE® LINER REMOVAL TOOLS

picote generic 11

Liner failed? Turn failure into success. Remove a collapsed liner more quickly and efficiently than ever before with our range of tools specifically designed for the toughest of jobs. 

PICOTE SMART PIPE CUTTER

PICOTE PIPE CUTTER

Cut back on costly mistakes with the Picote Pipe Cutter. For trimming back liner that has overshot into the main during the lining process.

Simply attach special Pipe Cutter panels & centraliser to your existing Smart Cutter™. Quickly and easily remove excess cured liner that has overshot during the lining process into the main line. Cut the excess piece through the lateral.

For DN70, 100 & 150 /3”, 4” & 6” pipes.

Powered by a Picote milling machine:

  • DN70/3″ with Mini Miller or Midi Miller with adapter for 8mm/⅓” shaft.
  • DN100/4″ with Midi or Maxi Miller.
  • DN150/6″ with Maxi Miller.

THE ULTRA-FLEX PIPE CUTTER

PICOTE PIPE CUTTER ULTRA FLEX

The Ultra-Flex is a complete unit and is used when there is a bend just before the location where the liner needs to be trimmed.

The latest DN200 / 8” Pipe Cutter Ultra-Flex is also a complete unit and can be powered by the Maxi Miller

  • Use this cutter when there is a bend before a cutting location
  • Or cut of over-shot liners that are protruding into a mainline pipe.

How to make a Pipe Cutter

PICOTE PIPE CUTTER DN70:3
PICOTE PIPE CUTTER DN150:6
PICOTE PIPE CUTTER DN 150:6
cutting tool spec
lock tite use
recommended use

The pipe cutter is used to remove excess cured lining that has overshot during the lining process into the main line.  It may also be used to remove a partially collapsed liner where the lining has not bonded to the surface of the host pipe.  In these cases, the Pipe Cutter can be used to cut the failed lining into short, 1m(3ft) sections and pulled out from the pipe.  The pipe cutter can also be used to cut plastic pipes.

PICOTE PIPE CUTTER 2
PICOTE PIPE CUTTER ULTRA FLEX 2
selecting a pipe cutter

Select the correct Pipe Cutter for the Job. Choose your Pipe Cutter according to the soze of the original host pipe. Place the tool completely inside the pipe before powering up the tool.

PIPE CUTTER
pipe cutter sizes 1
PIPE CUTTER ULTRA FLEX
pipe cutter ultra flex sizes

The pipe cutter can be attached to a Picote milling machine or for lengths less than 10m to a hand drill.

  • The DN70 (3″) pipe cutter can be powered by the Micro, Mini, Midi, Mxi Miller or Super Midi.
  • The DN100 (4″) & DN150 (6″) pipe cutters can be powered by the Midi or Maxi Miller Super Midi.
  • The DN200 (8′) pipe cutter can only be used with the Maxi Miller or Super Midi.

USER GUIDE

  1. Wrap the panels evenly around the hub so that the blades point outwards. Put the entire pipe cutter inside the pipe.
userguide 1

2.  Use a CCTV camera to measure the cutting spot.  Push the pipe cutter into the correct spot.  Use a low rotation speed when positioning the pipe cutter in the correct spot.  When the tool is in the correct place, change the rotation speed to maximum.  Use the CCTV camera monitor the cutting process. Do not let the tool move while cutting. 

user guide 2

Step 3. After the successful cutting operation the cut piece of liner and pipe cutter will fall into the main.  Change the rpm back to 500.  Turn the power on and let the cutter turn around for a moment in the main before pulling it back inside the lateral pipe. Do not pull back the pipe cutter from the main unless the cutter is turning at low speed.  If the cutter is not running a ta low rpm while pulling it back, the pipe cutter panels will spring open into the main.  It will then be difficult to pull it back into the lateral.  Running the pipe cutter at low rpm will help to collapse the panels back around the hub for easy removal.

user guide 3